I-6061-T6 kunye ne-T6511 ye-Aluminiyam eRound Bar Umsebenzi oNgcono oLungeleleneyo ophezulu

Kwimveliso echanekileyo kunye noyilo lolwakhiwo, ukufuna imathiriyeli edibanisa ngokungenamthungo amandla, ukuchaneka, kunye nokumelana nomhlwa kukhokelela kwi-alloy enye yokuma: 6061. Ngokukodwa kwi-T6 kunye ne-T6511 yobushushu bayo, le mveliso yebha ye-aluminium iba yinto eyimfuneko ekrwada kwiinjineli kunye nabavelisi kwihlabathi liphela. Le profayili yobugcisa inika uhlalutyo olubanzi lwe-6061-T6/T6511imivalo ye-aluminiyam engqukuva, inika iinkcukacha ngokwakheka kwazo, iipropati, kunye nobukhulu bendawo yesicelo ezilawulayo.

1. Ukubunjwa kweMichiza echanekileyo: iSiseko sokuNxibelelana

Ukusebenza okungaqhelekanga kwe-6061 aluminium sisiphumo esithe ngqo sokwakheka kweekhemikhali ezilungelelanisiweyo. Njengelungu lenkulumbuso ye-6000 series (Al-Mg-Si) i-alloys, iipropati zayo zifezekiswa ngokuqulunqwa kwe-magnesium silicide (Mg₂Si) i-precipitates ngexesha lenkqubo yokunyanga ukushisa.

Ubume bomgangatho buhamba ngolu hlobo lulandelayo:

· IAluminiyam (Al): Intsalela (malunga ne-97.9%)

· Magnesium (Mg): 0.8 – 1.2%

· I-Silicon (Si): 0.4 - 0.8%

· Intsimbi (Fe): ≤ 0.7%

· Ubhedu (Cu): 0.15 – 0.4%

· I-Chromium (Cr): 0.04 – 0.35%

· IZinc (Zn): ≤ 0.25%

· IManganese (Mn): ≤ 0.15%

· I-Titanium (Ti): ≤ 0.15%

· Abanye (Nganye): ≤ 0.05%

Ukuqonda ubuchwephesha: Umlinganiselo obalulekileyo weMg/Si uphuculwe ukuze kuqinisekiswe ukubunjwa okuphezulu kwemvula ngexesha lokuguga. Ukongezwa kweChromium kusebenza njengento yokucoca iinkozo kwaye inceda ukulawula ukuguqulwa kwakhona, ngelixa inani elincinci leCopper liphakamisa amandla ngaphandle kokunciphisa kakhulu ukuxhathisa ukubola. Olu lungelelwano luntsonkothileyo lweziqalelo luyinto eyenza i-6061 ibe nezinto ezininzi eziguquguqukayo.

2. IiPropati zeMechanical & Physical Properties

Ubushushu be-T6 kunye ne-T6511 kulapho i-alloy ye-6061 igqwesa ngokwenene. Bobabini bafumana unyango lobushushu olulandelwa kukuguga okwenziweyo (ukuqina kwemvula) ukufumana amandla aphezulu.

· I-T6 Temper: Ibha ipholiswa ngokukhawuleza emva konyango lobushushu (icinywe) kwaye emva koko iguge ngokuzenzela. Oku kubangela imveliso ephezulu yamandla.

· Umsindo we-T6511: Le yi-subset ye-T6 yomsindo. I-"51" ibonisa ukuba ibar ithotyiwe ngoxinzelelo, kwaye eyokugqibela "1" ibonisa ukuba ikwimo yebar ezotyiweyo. Le nkqubo yokwelula inciphisa uxinzelelo lwangaphakathi, inciphisa kakhulu ukuthambekela kokulwa okanye ukuphazamiseka ngexesha lomatshini olandelayo. Olu lolona khetho lukhethiweyo kumacandelo achanekileyo.

IiPropati zoomatshini (Amaxabiso aQhelekileyo e-T6/T6511):

· Amandla okuqina: 45 ksi (310 MPa) min.

· Amandla eSivuno (0.2% Offset): 40 ksi (276 MPa) min.

· Elongation: 8-12% kwi-intshi ezi-2

· Amandla e-Shear: 30 ksi (207 MPa)

· Ukuqina (Brinell): 95 HB

· Amandla okukhathala: 14,000 psi (96 MPa)

IiPropati zoMzi kunye neziSebenzayo:

· Ubungakanani obugqwesileyo bokuqina kobunzima: i-6061-T6 inikezela ngeyona ndlela ilungileyo yokuqina kobunzima phakathi kwee-alloys ze-aluminium ezithengiswayo, iyenza ilungele ukusetyenziswa kobunzima bobunzima.

· UkuSebenza okulungileyo: Kwi-T6511 i-tender, i-alloy ibonisa ukucwangciswa kakuhle. Isakhiwo sokunciphisa uxinzelelo sivumela umatshini ozinzile, ovumela ukunyamezela okuqinileyo kunye nokugqiba okuphezulu. Ayiko-machining yasimahla njengo-2011, kodwa ingaphezulu kokwaneleyo kuninzi lwe-CNC yokugaya kunye nokuguqula imisebenzi.

· I-Superb Corrosion Resistance: i-6061 ibonisa ukuxhathisa okulungileyo kakhulu kwimo engqongileyo ye-atmospheric kunye nolwandle. Ifaneleka kakhulu kwizicelo ezivezwe kwizinto kwaye iphendule ngokukodwa kwi-anodizing, eyongeza ngakumbi ukuqina kwayo komphezulu kunye nokukhusela umhlwa.

· High Weldability: Inento ukuwelda okugqwesileyo ngazo zonke iindlela eziqhelekileyo, kuquka TIG (GTAW) kunye MIG (GMAW) welding. Nangona indawo echaphazelekayo ukushisa (HAZ) iya kubona ukunciphisa amandla emva kwe-welding, ubuchule obufanelekileyo bunokubuyisela uninzi lwayo ngokuguga kwendalo okanye okwenziweyo.

· Impendulo eLungileyo yeAnodizing: I-alloy ingumgqatswa ophambili wokwenza i-anodizing, ivelise umaleko weoksidi oqinileyo, oqinileyo, okwaziyo ukugilana nokwazi ukudaywa ngemibala eyahlukeneyo ukuchongwa kobuhle.

3. Umda obanzi wosetyenziso: Ukusuka kwiAerospace ukuya kwiiMpahla zabaThengi

Iprofayile yepropathi elinganayo yeI-6061-T6 / T6511 i-aluminium bar ejikelezayoiyenza ibe lukhetho olungagqibekanga kuluhlu olumangalisayo lwemizi-mveliso. Yintsika yokwenziwa kwale mihla.

A. I-Aerospace & Nothutho:

· Izifakelo zeNqwelo-moya: Isetyenziswa kwizixhobo zezixhobo zokumisa, iimbambo zamaphiko, kunye namanye amalungu olwakhiwo.

· Amacandelo aseLwandle: Ii-Hulls, iidesika, kunye ne-superstructures ziyaxhamla ekuxhathiseni umhlwa.

· Iifreyimu zeemoto: iChassis, izixhobo zokunqunyanyiswa, kunye nezakhelo zebhayisekile.

· Amavili eLori:Isicelo esikhulu ngenxa yamandla aso kunye nokumelana nokudinwa.

B. Oomatshini bokuchaneka okuphezulu kunye neRobhothi:

· I-Pneumatic Cylinder Rods: Izinto eziqhelekileyo kwiintonga zepiston kwiinkqubo ze-hydraulic kunye ne-pneumatic.

· Iingalo zeRobhothi kunye neeGantries: Ukuqina kwayo kunye nobunzima obulula bubaluleke kakhulu kwisantya kunye nokuchaneka.

· I-Jigs & Fixtures: Ichithwe ukusuka kwi-6061-T6511 isitokhwe sebha ukuze uzinze kunye nokuchaneka.

· Iishafti kunye neeGear: Kusetyenziso olungelulo umsebenzi olunzima olufuna ukuxhathisa umhlwa.

C. Uyilo kunye neeMveliso zabaThengi:

· Amacandelo oLwakhiwo: Iibhulorho, iinqaba, kunye nemigangatho yoyilo.

· I-Hardware yaseLwandle: Iileli, iileyili, kunye nezixhobo zedokhi.

· IziXhobo zeMidlalo: Amalulwane e-baseball, izixhobo zokukhwela intaba, kunye nezakhelo ze-kayak.

· IiNdawo zoMbane: Iitsinki zobushushu kunye nechasi yezixhobo zombane.

Kutheni uMthombo 6061-T6/T6511 Aluminium Bar evela kuthi?

Siliqabane lakho lesicwangciso se-aluminiyam kunye nezisombululo ze-machining, ezinikezela ngaphezu kwesinyithi esihambisa ukuthembeka kunye nobuchule.

· Ukunyaniseka kweMathiriyeli eqinisekisiweyo: Imivalo yethu ye-6061 iqinisekiswe ngokupheleleyo kwi-ASTM B211 kunye nemigangatho ye-AMS-QQ-A-225/11, iqinisekisa iipropati ezihambelanayo zoomatshini kunye nokwakheka kweekhemikhali kuzo zonke ii-oda.

· Ubuchwephesha boMatshini obuchanekileyo: Musa ukuthenga nje izinto ezikrwada; siphucule iinkonzo zethu zobuchwephesha be-CNC. Sinokuyiguqula le mivalo ikumgangatho ophezulu ibe ngamacandelo agqityiweyo, alungele ukunyamezelana, ukwenza lula ikhonkco lakho lokubonelela kunye nokunciphisa amaxesha okukhokela.

· Uthethwano lobuGcisa lobuchwephesha: Iingcali zethu zetsimbi kunye nezobunjineli zinokukunceda ukuba ufumane umoya ofanelekileyo (i-T6 vs. T6511) kwisicelo sakho esithile, ukuqinisekisa uzinzo kunye nokusebenza kwimveliso yakho yokugqibela.

Phakamisa uyilo lwakho nge-alloy esemgangathweni yoshishino. Qhagamshelana neqela lethu leentengiso zobuchwephesha namhlanje ukuze ufumane ixabiso elikhuphisanayo, iziqinisekiso zemathiriyeli ezineenkcukacha, okanye uthethathethwano lobugcisa malunga nendlela yethu.6061-T6 / T6511 aluminiyam imivalo ngeenxa zonkeinokubonelela ngesiseko esigqibeleleyo seprojekthi yakho elandelayo. Masikuncede uphumelele kumatshini ukusuka ngaphakathi.