Ibha yeAluminiyam ye-5052 H112: Eyona ndlela ibalaseleyo yokusebenzisa izixhobo zaselwandle, zesakhiwo, kunye nezokwakheka

Kwihlabathi elahlukeneyo lee-alloys ze-aluminium, apho iimfuno ezithile zokumelana nokugqwala, amandla aphakathi, kunye nokusebenza okugqwesileyo kudibana khona,I-aluminium ye-5052 imi njengeyona nto iphambiliisisombululo. Ibonelelwa kwi-H112 temperature, le alloy enganyangekiyo ngobushushu inika iprofayili ethembekileyo neguquguqukayo kwiinjineli kunye nabenzi. Olu lwazi lobuchwephesha luchaza ukwakheka, iimpawu, kunye nokusetyenziswa kwe-5052 H112 aluminiyamu bar, nto leyo ebonisa ukuba kutheni iyinto ekhethwayo kwiindawo ezifuna kakhulu.

1. Ukwakhiwa kweeKhemikhali: Yenzelwe ukuxhathisa ukugqwala kunye nokukwazi ukwakheka

I-5052 yi-alloy ephambili kwi-5000 series (Al-Mg), eyaziwa ngokumelana kwayo nokugqwala okugqwesileyo okuvela kumxholo wayo we-magnesium kunye nokungabikho kobhedu njengento ephambili yokudibanisa. Olu lwakhiwo lubonelela ngokulinganisela okufanelekileyo phakathi kokusebenza kunye nokukwazi ukwenziwa.

Ulwakhiwo oluqhelekileyo luchazwa ngolu hlobo lulandelayo:

· I-Aluminiyam (Al): Intsalela (Phantse i-97.2%)

· IMagnesium (Mg): 2.2%~2.8% (Isiqinisi esiphambili sesisombululo esiqinileyo kunye nesixhasi sokumelana nokugqwala)

· IChromium (Cr): 0.15%~0.35% (Isicoci sengqolowa; siphucula ukumelana nokuqhekeka koxinzelelo-ukubola)

· Intsimbi (Fe): ≤0.40%

· I-Silicon (Si): ≤0.25%

· I-Copper (Cu): ≤0.10% (Igcinwe iphantsi ngabom ukuze ikwazi ukumelana nokugqwala kakhulu)

· IManganese (Mn): ≤0.10%

· I-Zinc (i-Zn): ≤0.10%

· Ezinye Izinto (Nganye): ≤0.05%

I-Metallurgical Insight: 5052 ifumana amandla ayo ngokuyintloko ekuqiniseni isisombululo esiqinileyo nge-magnesium kunye nokuqina koxinzelelo (umsebenzi obandayo). Ubushushu be-H112 bubonisa ukuba i-bar isebenze ngobushushu (umz., ikhutshwe okanye iqengqelwe ngobushushu) kwaye isenokuba ifumene ukuqina koxinzelelo oluthile kwinkqubo, kodwa kungekhona kwinqanaba elilawulwayo le-H32 okanye i-H34 temper. Iqinisekisa ubuncinci bepropathi yoomatshini. Umxholo ophantsi wekopolo ubalulekile, njengoko uthintela ukwakheka kwezibini ze-galvanic ngaphakathi kwesakhiwo se-microstructure, unika i-alloy ukumelana okubalaseleyo kuluhlu olubanzi lweendaba ezibolayo, ngakumbi amanzi anetyuwa.

2. Iipropati zoomatshini kunye nezokusebenza

Njenge-alloy enganyangekiyo ngobushushu, iimpawu ze-5052 zilawulwa bubungakanani bomsebenzi obandayo. Ubushushu be-H112 bumele isiseko esinamandla amahle kunye nokuguquguquka okuphezulu.

Iipropati zoomatshini (eziqhelekileyo kwi-5052 H112):

· Amandla okuThamba: 25~29 ksi (170~200 MPa)

· Amandla okuvelisa (0.2% yokunciphisa): 13,000 psi (90 MPa) min.

· Ukwandiswa: 12%~18% kwiisentimitha ezi-2 (Kubonisa ukuguguleka okuphezulu)

· Amandla okucheba: Malunga ne-17 ksi (117 MPa)

· Ubunzima (Brinell): 47 HB

· Amandla okudinwa: 14 ksi (97 MPa)

Iimpawu zokusebenza kunye nokucubungula:

· Ukumelana Okugqwesileyo Nokugqwala: Olu luphawu lwe-5052. Ibonisa ukumelana okugqwesileyo nemozulu yaselwandle kunye nokugqwala kwamanzi anetyuwa, iphumelela ngaphezu kwezinyeezinye ii-alloys ze-aluminium ngaphandle kwezoyenzelwe ngokukodwa ukusetyenziswa elwandle (njenge-5083/5086). Ikwabonisa ukumelana okuhle neekhemikhali zoshishino.

· Ukwakheka Okumangalisayo Nokusebenza Okumangalisayo: Kwi-H112 ethambileyo, i-5052 inika ukusebenza okugqwesileyo kokubanda. Ingagotywa, iqengqwe, yenziwe, kwaye ijikelezwe ngokulula ngaphandle kokuqhekeka. Oku kuyenza ilungele iinkqubo zokwenziwa ezintsonkothileyo.

· Ubuchule bokuSebenza: Nangona ingeyona i-alloy yoomatshini abakhululekileyo njengo-2011, i-5052-H112 inobuchule bokuSebenza obufanelekileyo. Ivelisa iitships eziqinileyo, ezifuna iitships breakers ezifanelekileyo kunye nejometri yesixhobo. Ukuthamba kwayo kuvumela ukugqitywa okuhle komphezulu.

· Ukuwelda Okuphezulu: I-5052 inokwelda okugqwesileyo kusetyenziswa zonke iindlela eziqhelekileyo, kuquka ukuwelda kwe-Gas Tungsten Arc (GTAW/TIG), ukuwelda kwe-Gas Metal Arc (GMAW/MIG), kunye nokuwelda okuxhathisayo. Indawo yokuwelda igcina amandla amahle kunye nokumelana nokugqwala.

· Impendulo Egqwesileyo Yokugquma I-Anodic: Yindlela entle kakhulu yokugcoba, ivelisa umaleko we-oxide ocacileyo, ofanayo, nokhuselayo onokudaywa. Ikwapeyintwa lula kwaye inamathele.

· Umlinganiselo oPhakathi wamandla ukuya kubunzima: Inika ulungelelwaniso phakathi kwamandla aphezulu e-6000/7000 alloys kunye nokwakheka okugqithisileyo kwe-1000 series, okwenza kube lukhetho oluqinileyo kodwa olusebenzayo lwesakhiwo.

3. Ububanzi bokusetyenziswa: Ukulawula ummandla wokuqina kunye nokuveliswa

Ukudibanisa ukumelana nokugqwala, ukwakheka kakuhle, kunye nokudityaniswa kwenza isitokhwe sebha se-5052 H112 sibe yinto ebalulekileyo kumashishini aliqela aphambili.

A. Izicelo zoLwandle kunye noLwandlekazi:

· Ukwakhiwa kwenqanawa kunye neenqanawa: Iipleyiti zeHull, iidekhi, izakhiwo ezingaphezulu, iireli, kunye nezinto zeleli.

· Izixhobo zaselwandle: Ii-cleats, ii-chocks, ii-hatches, kunye neetanki zepetroli.

· Izinto ezikwiPlatform yaseLwandle: Iindlela zokuhamba, iindawo ezingabalulekanga kangako, kunye nezigqubuthelo ezivezwe kwiindawo ezitshizayo.

B. Uthutho kunye noMveliso weZithuthi:

· Iiphaneli zomzimba zeemoto: Iiphaneli zangaphakathi, ukusika, kunye namalungu omzimba angengowakhiwo afuna ukwakheka kakuhle.

· Iimoto zorhwebo: Iilori kunye neetreyila, umgangatho, kunye nezinto ezisetyenziswayo.

· Iinqwelo zikaloliwe: Iilinings zangaphakathi, imibhobho, kunye nokuhlobisa.

C. Ukwenziwa Okuqhelekileyo kunye noYilo lweZakhiwo:

· Izixhobo Zokucubungula Iikhemikhali: Iitanki, imibhobho, kunye nezigqubuthelo zokuphatha iikhemikhali ezithile.

· Ukusika kunye neeFacades zeZakhiwo: Izinto zokuhombisa, iipleyiti zokukhaba, kunye neempawu apho kufuneka khona ukumelana nokugqwala.

· Izixhobo zombane kunye nee-elektroniki: I-chassis, iiphaneli, kunye neendawo zokugcina izixhobo zabathengi kunye nezemizi-mveliso.

D. Ukuvelisa kunye neZixhobo:

· Iijigi, Izixhobo, kunye neeTemplate: Apho kufuneka khona izixhobo ezingezizo zemagnethi nezimelana nokugqwala.

· Uphuhliso lwePrototype: Igqibelele kakhulu ekwenzeni nasekuvavanyeni iingcamango zoyilo ngenxa yokuba kulula ukwenziwa.

Kutheni sifumana i-5052 H112 Aluminium Bar evela kwiNgcali yethu?

Siliqabane lakho elizinikeleyo kwizisombululo ze-aluminium, sibonelela kungekuphela nje ngezinto eziphathekayo, kodwa nangobuchule bobuchwepheshe ukuqinisekisa impumelelo yeprojekthi yakho.

· Imvelaphi yezinto eziQinisekisiweyo: Iibha zethu ze-5052 H112 zibonelelwa ngokulandelela okupheleleyo kunye nesiqinisekiso se-ASTM B211 okanye imigangatho efanayo yamazwe ngamazwe, ukuqinisekisa umgangatho kunye nokusebenza okuzinzileyo.

· Iinkonzo eziDibeneyo zoMatshini oNgcono: Ngaphandle kokubonelela ngempahla yebha eluhlaza, yethuIcandelo loomatshini be-CNC eliphambili likhonaUbuchule bokusebenza ngee-alloys zochungechunge ezingama-5000. Singazisa izinto ezenziwe ngomatshini ochanekileyo ukusuka kwi-5052, sigcina iimpawu zayo zendalo kwaye sihlangabezana neenkcukacha zakho ngqo.

· Ubambiswano Olunzulu Lobuchwephesha: Iqela lethu libonelela ngaphezu kwentengiselwano. Sinikezela ngenkxaso yokubonisana malunga nokukhethwa kwezinto, ukhetho lobushushu (umz., ukucebisa ukuba umoya oqinileyo njenge-H32 ufanelekile na), kunye neendlela ezilungileyo zokwenza izinto ze-5052, ukukunceda ulungiselele ukusebenza kokugqwala, amandla, kunye nokuveliswa.

Jonga kwisisombululo sezinto ezithembekileyo neziguquguqukayo. Kwiiprojekthi apho ukumelana nokugqwala, ukwakheka, kunye nokudityaniswa kubaluleke kakhulu, i-5052 H112 lukhetho oluqinisekisiweyo. Nxibelelana neqela lethu lokuthengisa lobuchwephesha namhlanje ukuze ucele ikowuteshini, iziqinisekiso zezinto, okanye ukuxoxa ngeemfuno zakho zesicelo esithile neengcali zethu zobunjineli. Masibonelele ngezinto kunye nobuchule obuyakha isiseko soyilo lwakho oluhlala ixesha elide.